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Balancing power panel loads

Use these methods to ensure that power panel loads are balanced.

There are one to three bulk power regulators (BPRs) for each of the four power cords. Power cords 1 and 2 always have the same configuration of BPRs, and the same is true for power cords 3 and 4. Three-phase balance behavior is as follows for each power cord:
  • When three BPRs per power cord are populated, the load for that power cord is balanced three-phase.
  • When two BPRs per power cord are populated, two of the three-phases draw an equal amount of current and are nominally 57.8% of the current on the third phase.
  • When one BPR per power cord is populated, two of three-phases carry an equal amount of current with no current drawn on the third phase.
Note: Ground fault interrupt (GFI) circuit breakers are not recommended for this system because GFI circuit breakers are earth leakage current sensing circuit breakers and this system is a high earth leakage current product.
Figure 1. Power-panel load balancing
Power-panel

The method illustrated in the preceding figure requires that the connection from the three poles of each breaker to the three-phase pins of a connector be varied. Some electricians might prefer to maintain a consistent wiring sequence from the breakers to the connectors. The following figure shows a way to balance the load without changing the wiring on the output of any breakers. The three-pole breakers are alternated with single-pole breakers, so that the three-pole breakers do not all begin on Phase A.

Figure 2. Power-panel load balancing
Power panel load balancing

The following figure shows another way of distributing the unbalanced load evenly. In this case, the three-pole breakers are alternated with two-pole breakers.

Figure 3. Power-panel load balancing
Power panel load balancing

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Last updated: Tue, June 17, 2014