It took the three IBM researchers almost a decade of trial and error to hit upon the precise combination of materials for the MO disk. Gambino, who worked in magnetics, suggested combining the rare earth element gadolinium with cobalt. The researchers had learned, through advice from an older colleague, the necessity of working with pure samples of such materials. This would prove critical.
Gambino believed that the molecular structures, or lattices, of the two elements would complement each other, allowing magnetic domains to “stand upright,” or perpendicular — a necessity for high-density magnetic recording. Cuomo used a technique called sputtering to place the elements on a substrate. This involved bombarding the metals with energized particles to release atoms, which were then set down on the substrate. He prepared film deposits on a variety of substrates, including molybdenum, a silvery-gray metal that can withstand extreme temperatures without significantly expanding, making it useful in environments of intense heat.
At one point in this long process, the films that were deposited became contaminated by the molybdenum holder. Tests showed that this new, three-component alloy had the superior properties they were looking for, including heat resistance. “This new alloy made the technology attractive and competitive,” Cuomo said.